About the Role: We are seeking a highly skilled and experienced Millwright to join our team. The successful candidate will be responsible for the installation, maintenance, troubleshooting, and repair of a wide range of industrial machinery and mechanical equipment in our [specify industry, e.g., manufacturing, power generation, mining] facility. This role requires a strong mechanical aptitude, attention to detail, and a commitment to safety and operational efficiency.

Key Responsibilities:

• Installation and Assembly:

  • Install, assemble, and commission new industrial machinery and mechanical equipment according to blueprints, technical specifications, and manufacturer's instructions.

  • Lay out and build foundations for machines as required.

  • Operate rigging equipment, cranes, and forklifts to safely move and position heavy machinery and parts.

  • Align and balance machinery and components to precise tolerances using specialized tools (e.g., micrometers, laser alignment tools, plumb bobs, jacks, hoists).

  • Fit bearings, align gears and shafts, attach motors, and connect couplings and belts.

• Maintenance and Repair:

  • Perform routine and preventative maintenance on various mechanical systems, including pumps, conveyors, gearboxes, fans, tanks, presses, generators, hydraulic, and pneumatic systems.

  • Inspect and examine machinery and equipment to detect and investigate irregularities, malfunctions, and wear.

  • Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues to identify root causes of operating errors.

  • Repair or replace defective parts, including bearings, seals, gears, and other mechanical components, using a variety of hand and power tools.

  • Adjust functional parts of mechanical, hydraulic, and pneumatic systems and mechanisms to ensure optimal performance.

  • Perform welding and fabrication tasks as needed for repairs or modifications.

  • Clean and lubricate equipment as part of routine maintenance.

• Troubleshooting and Diagnostics:

  • Utilize advanced diagnostic tools and techniques (e.g., vibration analysis, thermography, fluid analysis) to assess equipment condition and predict potential failures.

  • Interpret complex engineering specifications, schematics, and blueprints to determine work procedures and identify problems.

  • Fault-find on electrical and electronic circuits related to machinery control systems.

• Safety and Compliance:

  • Adhere strictly to all safety protocols, regulations, and company policies, including Lockout/Tagout (LOTO) procedures.

  • Install and maintain safety guards and other safety accessories on machinery.

  • Conduct pre-task hazard assessments and ensure a safe working environment.

  • Maintain accurate records of maintenance activities, repairs, inspections, and parts inventory.

• Collaboration and Communication:

  • Collaborate effectively with engineering, production, and other maintenance teams to address equipment-related challenges, optimize performance, and minimize downtime.

  • Provide clear and concise reports on maintenance activities and equipment status.

  • May mentor and train junior millwrights or apprentices.

Qualifications:

• Education:

  • High School Diploma or equivalent (Grade 9/NQF Level 1 minimum, Grade 12 with Maths and Science preferred).

  • Completion of a recognized Millwright Apprenticeship Program (typically 3-4 years).

  • National N1-N3 Certificate in Mechanical Engineering (or equivalent) is often required, with N4-N6 preferred for further advancement.

  • Millwright Trade Test Certificate (certified based on national standards).

• Experience:

  • Proven experience as a qualified Millwright or Industrial Maintenance Mechanic, with [X years, e.g., 3-5 years] of hands-on experience in an industrial setting.

  • Demonstrated experience with the installation, maintenance, and repair of a variety of industrial machinery and equipment.

• Certifications/Licenses:

  • Valid Driver's License (often required for site travel).

  • Relevant safety certifications (e.g., working at heights, confined space entry, rigging).

Required Skills and Knowledge:

• Technical Proficiency:

  • In-depth knowledge of mechanical systems, including hydraulics, pneumatics, power transmission (gears, bearings, belts, couplings), pumps, compressors, and various types of industrial machinery.

  • Proficiency in using a wide range of hand tools, power tools, and precision measuring instruments (micrometers, calipers, laser alignment tools).

  • Ability to read and interpret complex technical drawings, blueprints, schematics, and service manuals.

  • Strong troubleshooting and diagnostic skills for mechanical, hydraulic, and pneumatic systems.

  • Basic electrical knowledge for fault-finding on control circuits.

  • Experience with welding and fabrication techniques.

  • Familiarity with Computerized Maintenance Management Systems (CMMS) software (e.g., SAP, Maximo) for work order tracking and documentation.

• Problem-Solving:

  • Exceptional problem-solving and analytical skills to diagnose complex issues and implement effective solutions.

  • Strong critical thinking and decision-making abilities.

• Physical Aptitude:

  • Physical fitness and dexterity to handle heavy machinery and equipment.

  • Ability to lift heavy objects, stand for extended periods, and work in various positions (kneeling, crouching, at heights, in confined spaces).

• Safety Consciousness:

  • Thorough understanding and adherence to occupational health and safety regulations and procedures.

  • Proactive approach to identifying and mitigating hazards.

• Communication & Interpersonal:

  • Excellent communication skills, both verbal and written, for effective collaboration with colleagues, supervisors, and external vendors.

  • Ability to work independently and as part of a team.

  • Strong attention to detail and accuracy.

• Other:

  • Adaptability and willingness to learn new technologies and equipment.

  • Availability to work shifts, overtime, and be on-call as required by operational needs.

Preferred Qualifications/Skills (Bonus Points):

• Experience with predictive maintenance technologies (vibration analysis, thermography).

• Knowledge of programmable logic controllers (PLCs) and industrial automation.

• Advanced welding certifications.

• Previous experience in a similar industry (e.g., specific type of manufacturing, power plant).

Working Conditions:

• The work environment can be physically demanding and may involve exposure to noise, dust, dirt, chemicals, and varying temperatures.

• May require working at heights, in confined spaces, and around heavy, moving machinery.

• Strict adherence to personal protective equipment (PPE) requirements is mandatory.

Contact information

Tamlyn